Corrugated Sheet Roll Forming Machine

DESCRIPTION

Rollformer produces corrugated profiles using different grades of Steel Sheets: annealed or full hard, with thickness range of 0.3mm to 0.8mm. Standard depth is 19mm ± 1 with a heightof 76.2mm and width of either 915mm or 1220mm.

SPECIFICATION

Number of Stations: 20
Speed: 18-20 M/min.
Drive Motor: Cyclo Drive Motor/Hydraulic Motor
PROCESS:
     1. Pre-cut Method
     2. Post-cut Method
              a) Stop Cut Method
              b) Flying Shear

Complete Rollforming Line consists of:

a. Uncoiler
b. Rollformer
c. Cutter - hydraulic actuated
d. Conveyor Table
e. Programmable Control Panel
f. Hydraulic Power Pack

Rib-type Roll Forming Machine

DESCRIPTION

This can produce a rib type roof with a depth of 24mm up to 28mm depending on customer's need with varying pitch between ribs. Customized machines for special application called the Super Rib has a pitch of 75mm to 100mm. Thickness of material ranges from 0.3mm to 1.0mm.

SPECIFICATION

Number of Stations: 18
Speed: 18-20 M/min.
Drive Motor: Cyclo Drive Motor/Hydraulic Motor
PROCESS:
     1. Pre-cut Method
     2. Post-cut Method
              a) Stop Cut Method
              b) Flying Shear

Complete Rollforming Line consists of:

a. Uncoiler
b. Rollformer
c. Cutter - hydraulic actuated
d. Conveyor Table
e. Programmable Control Panel
f. Hydraulic Power Pack

Steel Tile Roll Forming Machine

DESCRIPTION

This can roll form steel tile with depth of 10mm to 25mm and varying number of steps. This is done by continuous roll-forming and pressing using hydraulic system to form the desired contour of step and product profile. Thickness of feed material ranges from 0.4mm to 0.6mm.

SPECIFICATION

Number of Stations: ~20
Speed: 3-4 seconds/module
Drive Motor: Cervo/Hydraulic Motor
PROCESS:
     Post-cut Method
              - Stop Cut Method

Complete Rollforming Line consist of:
a. Uncoiler
b. Rollformer
c. Cutter - hydraulic actuated
d. Conveyor Table
e. Programmable Control Panel
f. Hydraulic Power Pack

APPLICATION

Rib-type and corrugated panels are used for residential and industrial purposes. This can also be used as siding or walling materials or as siding/walling material for warehouses and plants; while steel panels are elegantly designed for high-end use to replace the more expensive ceramic and asbestos tiles.

ROLLFORMERS FOR STEEL DECK

DESCRIPTION

Steel Deck Roll Forming Machines can roll form both structural grade and commercial grade galvanized iron with thickness range of 0.8mm to 1.5mm. This is available in two profiles: flat deck and web-type. Feed width for all profiles may vary from 405mm, 455mm, 605mm or 1220mm. The roll-formed product, which is the steel deck panel, serves as the formwork for wet concrete during construction stage of multi-level building.

SPECIFICATION

Number of Stations: minimum of 14
Speed: 12-15 M/min
Motor: Cyclo Drive/Hydraulic Motor
PROCESS:
     1. Pre-cut Method
     2. Post-cut Method
              a) Stop Cut Method
              b) Flying Shear

Complete Rollforming Line consists of:

a. Uncoiler
b. Rollformer
c. Cutter - hydraulic actuated
d. Conveyor Table
e. Programmable Control Panel
f. Hydraulic Power Pack

APPLICATION

Steel Deck Panels are suitable for use on concrete, steel and masonry framed structural building and act as formwork and positive reinforcement for concrete slab; thereby saving the cost of conventional reinforcement bars. This type allows savings on labor cost, concrete and hardware materials.

A. DRY WALL PARTITIONING

Dry Wall Stud and Track Roll Forming Machine

This can roll-form various sizes of stud and track in the same machine with the use of sizing spacers.

SPECIFICATION

Number of Stations: ~15
Speed: 18 M/min.
Drive Motor: Cyclo Drive/Hydraulic Motor
PROCESS:
     1. Pre-cut Method
     2. Post-cut Method
              a) Stop Cut Method
              b) Flying Shear

B. BATTEN/HAT PURLIN ROLLFORMING MACHINE

Produce light gauge metal section from galvanized iron concrete and ceramic roof tiles as well as steel tiles.

SPECIFICATION

Number of Stations: ~10
Speed: 18 M/min.
Drive Motor: Cyclo Drive/Hydraulic Motor
PROCESS:
     1. Pre-cut Method
     2. Post-cut Method
              a) Stop Cut Method
              b) Flying Shear

SPECIAL FEATURE:
Machine is provided with universal correcting head for easy adjustment for cambering upward or downward. The sizing spaver is especially designed for easy removal or installation during size change over. It is also provided with circulating coolant to eliminate excessive stress caused by heat, hence ensuring longer life for rollers and quality products.

C. CEILING FRAME ROLL FORMING MACHINE

SPECIFICATION

Number of Stations: 14
Speed: 18M/min.
Drive Motor: Cyclo Drive/Hydraulic Motor
PROCESS:
     1. Pre-cut Method
     2. Post-cut Method
              a) Stop Cut Method
              b) Flying Shear

APPLICATION

This can roll-form furring and carrying channel profiles in the same machine. Concealed ceiling framing is a flexible system which provides freedom of options in design for flush building board ceiling finish.

SPECIAL FEATURE:
Machine is provided with universal correcting head for easy adjustment for cambering upward or downward. The sizing spacer is specially designed for easy removal or installation during size change over. It is also provided with circulating coolant to eliminate excessive stress caused by heat, hence, ensuring longer life for rollers and quality products.

SLAT ROLL FORMING MACHINE

SPECIFICATION

Number of Stations: 14
Speed: 18 M/min.
Drive Motor: Cyclo Drive/Hydraulic Motor
PROCESS:
     1. Pre-cut Method
     2. Post-cut Method
              a) Stop Cut Method
              b) Flying Shear

APPLICATION

Roll-up door system is widely used for stores, warehouses and commercial buildings to provide privacy and security.